The hidden costs of corrosion in concrete infrastructure

  • Structural Weakening: Corroded steel reinforcements lead to cracks and failures in concrete structures, significantly shortening their lifespan.
  • High Maintenance Costs: Frequent repairs and replacements increase operational expenses and disrupt critical infrastructure operations.
  • Environmental Regulations: Stricter laws, like the EU Urban Wastewater Directive, demand durable, sustainable materials to reduce waste and emissions.
  • Traditional Steel Limitations: Steel struggles in harsh environments like acidic wastewater and saltwater, making it unsuitable for long-term use.
  • The Solution: Non-corrosive reinforcements address these challenges, providing a reliable, cost-effective, and sustainable alternative.
 

 

 

“Do it right the first time!
Rust no more!”

 

 

 

 

A proven solution:
non-corrosive reinforcements

aboutArticle
  • solidian GRID: Corrosion-free. High tensile strength. Minimal concrete coverage. National technical approval (abZ)
  • solidian REBAR: Walkable. Highest performance. Like steel only better.
  • solidian ANTICRACK: ANTICRACK Best bonding properties. Smallest crack widths. Liquid-tight.
  • solidian REMAT: Efficient reinforcement structure. Variable dimensions. Reinforcement ready for use.
 

Why choose non-corrosive
reinforcements over steel

Directly comparison:

  • Steel: Corrodes in saltwater and acidic environments, increasing costs.
  • Non-Corrosive Reinforcement: Resistant, durable, lightweight, and sustainable.

Common Questions Answered:

What’s in it for you?

For Investors:
  • Increased ROI: Achieve greater returns through lower lifecycle costs.
  • Sustainability: Certifications and compliance with ESG and EU Directives ensure alignment with modern standards.
  • Future-Proofing: Long-lasting materials safeguard your investments for decades.
For Planners and Engineers:
  • Simplified Logistics: Lightweight materials reduce handling challenges.
  • Cost Efficiency: Reduced on-site labor costs with the adaptable CARGO system.
  • Proven Performance: Reliable in the most aggressive environments, ensuring structural integrity.
 

 

 

 

 

Trusted by industry leaders

Our non-corrosive reinforcements are endorsed by top projects.

Leipzig Main Sewer Pipe Project:
Extended service life with 80m restored, 160m planned.

Circulation Channel Anderten:
300m² restored efficiently using solidian GRID.

View Our References

Explore how non-corrosive reinforcements can
elevate your next project

Whether you’re an investor, planner, or engineer, discover the benefits of innovative, sustainable solutions for your infrastructure challenges.
Let’s work together to create durable, cost-efficient projects that stand the test of time.

    frequently asked questions

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    • Performance Enhancement
    • Handling and Logistics
    • Compliance and Compatibility
    • Application and Installation
    • Durability and Resistance
    • Sustainability and Environmental Impact
    • Is solidian GRID suitable for replacing corroded steel reinforcement?
    • How does solidian GRID contribute to system durability when used with mortars?
    • Can solidian GRID conform to curved surfaces during installation?
    • How does the weight of solidian GRID affect transportation and installation?
    • Is there an Environmental Product Declaration available for solidian GRID and solidian REBAR?
    • Has solidian GRID received official building approvals?
    • With which types of binders is solidian GRID compatible?
    • Is solidian GRID approved for use in standard concrete applications?
    • What is the minimum thickness required for concrete layers using solidian GRID?
    • Can solidian GRID be used to reinforce existing concrete structures?
    • What is the expected lifespan of solidian GRID in wastewater applications?
    • How does solidian GRID perform in acidic environments?
    • How does solidian GRID contribute to sustainable construction?

    Yes, in cases where steel reinforcement has corroded, solidian GRID can serve as a substitute for structural reinforcement. The existing corroded steel can remain in place and be covered with a new layer of carbon-reinforced mortar, restoring structural integrity.

    When combined with high-quality mortars, solidian GRID significantly enhances the overall durability of the system, providing a robust solution for demanding environments.

    Yes, solidian GRID strikes a balance between stiffness and flexibility, allowing it to be applied to curved surfaces with diameters greater than 800mm.

    The lightweight nature of solidian GRID facilitates easy transportation, even through sewage tunnels, and simplifies the installation process, reducing labor and equipment requirements.

    Yes, a certified Environmental Product Declaration (EPD) is available for both solidian GRID and solidian REBAR. The EPD provides transparent and verified information about the environmental impact of these products throughout their life cycle, supporting sustainability assessments in construction projects.

     

    Yes, solidian GRID has obtained the General Building Approval (abZ) from the German Institute for Building Technology (DIBt). This approval authorizes its use as carbon reinforcement grids in construction, ensuring compliance with national building standards.

    solidian GRID is versatile and works with a range of binders, including Portland Cement, Calcium Aluminate Cements, and Geopolymer Cements.

    solidian GRID holds German Approval as reinforcement for EN 206 concretes, supporting its compatibility with various mortar systems, including those adhering to DIN 19573.

    Concrete layers reinforced with solidian GRID can be as thin as 20mm, as no additional concrete cover is needed to protect the reinforcement from corrosion.

    Yes, solidian GRID can be applied as an additional layer over existing steel-reinforced concrete. When combined with solidian ANTICRACK, it offers enhanced crack-limiting properties, providing extra protection to the underlying steel reinforcement.

    Classified under XWW4, solidian GRID ensures long-term performance for over 50 years, making it a durable choice for long-term infrastructure projects.

    solidian GRID is fully resistant to severe acidic conditions, including environments with pH levels as low as 0. It has successfully passed tests in accordance with DIN 19573 standards for pH 0 and pH 1.

    solidian GRID enables the design of thinner concrete layers (greater than 20mm) without requiring additional concrete cover for reinforcement protection. This reduction in material usage leads to lower resource consumption and a diminished environmental footprint, supporting more sustainable construction practices.

    Additional information:

    • Resource efficiency: By minimizing the need for extra concrete cover, solidian GRID conserves materials such as cement and aggregates, contributing to resource efficiency.
    • Environmental Product Declarations (EPDs): solidian provides transparent data on the environmental impact of their products through EPDs, facilitating informed decision-making for sustainable building projects.
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    • Reduced CO₂ emissions: The use of solidian GRID in construction can lead to significant reductions in CO₂ emissions due to decreased material usage and enhanced durability, which extends the lifespan of structures and reduces the need for repairs.